8150 Aluminum alloy,Aluminum 8150 alloy，E FORU

### **Aluminum 8150 Alloy Technical Datasheet** --- #### **1. Product Overview** **Aluminum 8150** is a specialized wrought aluminum alloy from the 8000 series, specifically designed for high-performance electrical applications requiring superior conductivity combined with enhanced mechanical properties. This non-heat-treatable alloy features an ultra-high purity composition with carefully controlled alloying elements, making it particularly suitable for premium electrical conductors and components where maximum electrical efficiency and reliability are essential. --- #### **2. Chemical Composition (Weight %)** | Element | Composition Range | Typical Value | |---------|-------------------|---------------| | Aluminum (Al) | Balance | ≥99.1% | | Iron (Fe) | 0.15 - 0.30% | 0.22% | | Silicon (Si) | 0.08 - 0.18% | 0.13% | | Copper (Cu) | ≤ 0.02% | 0.01% | | Manganese (Mn) | 0.02 - 0.08% | 0.05% | | Zinc (Zn) | ≤ 0.03% | 0.02% | | Magnesium (Mg) | ≤ 0.03% | 0.02% | | Boron (B) | 0.02 - 0.05% | 0.03% | | Titanium (Ti) | ≤ 0.02% | 0.01% | | Vanadium (V) | ≤ 0.02% | 0.01% | | Other Elements (each) | ≤ 0.01% | - | | Total Other Elements | ≤ 0.05% | - | **Key Composition Features:** - Ultra-high purity base composition (≥99.1% Al) - Specially controlled for maximum electrical conductivity - Boron addition for enhanced conductivity and grain refinement - Minimal trace element content for optimal performance - Specifically optimized for premium electrical applications --- #### **3. Physical Properties** | Property | Metric Value | Imperial Value | |----------|--------------|----------------| | Density | 2.70 g/cm³ | 0.0975 lb/in³ | | Melting Range | 658-660°C | 1216-1220°F | | Thermal Conductivity | 228-238 W/m·K | - | | Electrical Conductivity | 62-64% IACS | - | | Modulus of Elasticity | 69 GPa | 10.0 × 10⁶ psi | | Coefficient of Thermal Expansion | 23.8 × 10⁻⁶/°C | 13.2 × 10⁻⁶/°F | | Specific Heat Capacity | 900 J/kg·K | - | | Electrical Resistivity | 26.9-27.8 nΩ·m | - | --- #### **4. Mechanical Properties** **Typical Properties in Various Tempers:** | Property | O Temper | H12 Temper | H14 Temper | H16 Temper | H19 Temper | |----------|----------|-------------|-------------|-------------|------------| | **Tensile Strength (MPa)** | 65-85 | 100-120 | 120-140 | 140-160 | 175-195 | | **Yield Strength (MPa)** | 15-30 | 80-100 | 100-120 | 120-140 | 165-185 | | **Elongation in 50 mm** | 38-48 | 18-22 | 14-18 | 10-14 | 3-6 | | **Hardness (Brinell)** | 16-26 | 30-40 | 38-48 | 46-56 | 58-68 | | **Shear Strength (MPa)** | 40-55 | 65-80 | 80-95 | 95-110 | 120-135 | **Premium Electrical Properties:** - **Volume Conductivity**: 62-64% IACS (minimum) - **Temperature Coefficient**: 0.00402/°C at 20°C - **Current Carrying Capacity**: Superior - **Minimal Electrical Losses** - **Exceptional Stability** across operational temperatures --- #### **5. International Standards** **Primary Specifications:** - **IEC 60228**: Conductors of insulated cables - **EN 573-3**: Aluminum and aluminum alloys - Chemical composition - **ISO 209**: Wrought aluminum and aluminum alloys - **ASTM B230**: Standard Specification for Aluminum 1350-H19 Wire **Premium Standards:** - **IEC 60121**: International standard for electrical aluminum alloys - **BS 215**: Aluminum conductors in insulated cables - **NF C32-102**: French standard for electrical cables - **JIS C 3102**: Japanese Industrial Standard for electrical aluminum **Quality Certifications:** - **ISO 9001**: Quality management systems - **IATF 16949**: Automotive quality management - **RoHS & REACH Compliant** - **UL Certified** for electrical applications --- #### **6. Product Applications** **High-Efficiency Power Systems:** - Premium overhead transmission lines - High-voltage power cables - Efficient power distribution systems - Smart grid components - Renewable energy interconnections **Advanced Electrical Components:** - High-performance bus bar systems - Premium transformer windings - Advanced motor components - High-current switchgear - Power electronic systems **Electronics and Automotive:** - Electric vehicle power systems - High-efficiency charging systems - Power electronic components - Advanced battery systems - Automotive electrical networks **Specialized Applications:** - Aerospace electrical systems - Medical equipment power systems - Research facility power distribution - Data center power infrastructure - High-reliability military systems --- #### **7. Key Characteristics** **Electrical Advantages:** - **Exceptional Electrical Conductivity** (62-64% IACS) - **Superior Current Carrying Capacity** - **Minimal Power Losses** - **Excellent Thermal Conductivity** - **Stable Electrical Properties** **Performance Benefits:** - **High Strength-to-Weight Ratio** - **Excellent Fatigue Resistance** - **Superior Surface Quality** - **Good Creep Performance** - **Reliable Long-term Performance** --- #### **8. Processing Characteristics** **Wire Manufacturing:** - Excellent drawing characteristics - Consistent mechanical properties - Superior surface quality - High production yields - Minimal processing defects **Cable Production:** - Excellent stranding performance - Consistent flexibility - Good compaction characteristics - Reliable insulation adhesion - High-speed production capability **Joining and Termination:** - **Excellent Welding** performance - **Superior Compression Joints** - **Reliable Soldering** characteristics - **Consistent Connector Performance** - **Stable Contact Resistance** --- #### **9. Corrosion Resistance** **Performance Characteristics:** - **Excellent Atmospheric Corrosion** resistance - **Superior Oxidation Resistance** - **Stable Surface Properties** - **Low Galvanic Corrosion** potential - **Exceptional Long-term Reliability** **Special Features:** - Stable electrical contact properties - Consistent performance in harsh environments - Excellent resistance to industrial atmospheres - Suitable for outdoor and indoor applications - Minimal degradation over time --- #### **10. Quality Assurance** **Premium Testing Protocol:** - Precision conductivity measurements - Comprehensive mechanical testing - Advanced surface analysis - Dimensional precision verification - Electrical performance validation - Thermal stability testing **Quality Certifications:** - Mill test certificates with detailed electrical data - Full material traceability - Third-party quality verification - Customer-specific performance validation - Regular quality audits and certifications --- #### **11. Comparison with Premium Electrical Alloys** | Property | 8150-H19 | 8130-H19 | 1350-H19 | |----------|-----------|-----------|-----------| | Electrical Conductivity (% IACS) | 62-64 | 61-63 | 61-63 | | Tensile Strength (MPa) | 175-195 | 170-190 | 170-190 | | Purity Level | Ultra-high (≥99.1%) | High (≥98.9%) | High (≥99.5%) | | Typical Applications | Premium electrical | High-end electrical | Standard electrical | --- #### **Conclusion** Aluminum 8150 alloy represents the highest grade of electrical conductor aluminum, offering exceptional electrical conductivity combined with premium mechanical properties and manufacturing characteristics. Its ultra-high purity composition and advanced manufacturing process ensure maximum electrical performance, making it the material of choice for the most demanding electrical applications. The alloy's outstanding conductivity, combined with its excellent processing characteristics and long-term performance stability, provides electrical engineers with an unparalleled material solution for applications where efficiency, reliability, and performance are critical. The investment in 8150 alloy is essential for applications where maximum electrical efficiency, minimal power losses, and reliable long-term performance are non-negotiable requirements, establishing it as the benchmark for premium aluminum conductors in advanced electrical systems and power infrastructure.

Packing of Standard Packing: Typical bulk packaging includes palletized plastic 5 gallon/25 kg. pails, fiber and steel drums to 1 ton super sacks in full container (FCL) or truck load (T/L) quantities. Research and sample quantities and hygroscopic, oxidizing or other air sensitive materials may be packaged under argon or vacuum. Solutions are packaged in polypropylene, plastic or glass jars up to palletized 2268 gallon liquid totes Special package is available on request.